1. Work Efficiency: Productivity Determined by Two Dimensions – Printhead and Precision
The efficiency of this printer is jointly determined by the printhead type and printing precision, enabling it to flexibly adapt to production needs in different scenarios and provide suitable solutions for various processing tasks.
From the perspective of printhead configuration, different types of printheads exhibit significant differences in speed performance, allowing flexible selection based on production rhythm requirements: Some printheads focus on high-efficiency productivity, making them suitable for mass production scenarios and capable of quickly completing large-area printing tasks; other printheads concentrate more on high-precision output, which is ideal for processing needs that demand fine pattern details, ensuring the finished products present a delicate texture.
In terms of the balance between precision and speed, the two show a clear adaptive relationship: the higher the printing precision (i.e., the greater the number of PASSes), the lower the corresponding printing speed. Taking a commonly used type of printhead as an example, under the precision setting that ensures the pattern fineness meets the needs of most exquisite processing tasks, it can still maintain stable basic productivity. This not only avoids production stagnation caused by pursuing precision but also prevents sacrificing the quality of finished products due to emphasizing speed, achieving a balance between efficiency and quality.
In addition, the machine's format design also provides strong support for improving efficiency. The width design of the flatbed printing module is reasonable, allowing it to accommodate large-sized plates for printing in a single operation without the need for multiple divisions of materials; the cylindrical printing module can adapt to cylindrical objects with a variety of common diameter ranges. Whether it is daily-used cups or pipes in industrial scenarios, there is no need for frequent disassembly and adjustment of fixtures. This effectively reduces the downtime for equipment adjustment, makes the continuous production process smoother, and further improves the overall production efficiency.
2. Work Process: Operation Logic of Flatbed / Cylindrical Dual Modes
The flatbed and cylindrical dual-mode operation logic of the M-9060W printer is clear, with smooth connection between various links. Even novice operators can quickly master the operation points, reducing the operational threshold in the production process.
1. Preparations
When switching to the flatbed mode, simply fix flat materials such as acrylic and various plates stably on the dedicated platform. With the help of the machine's built-in "platform lifting" function, the distance between the printhead and the materials can be easily adjusted, ensuring the optimal spacing between the printhead and the materials during the printing process and avoiding the impact on printing results due to improper spacing; if switching to the cylindrical mode, only the dedicated cylindrical fixture needs to be replaced, and then cylindrical objects such as cups and pipes are firmly fixed. The fixture has strong adaptability, and objects within the applicable diameter range can be easily installed without complex debugging steps.
2. File Processing
The file processing link is easy to operate, supporting the import of design files in a variety of common formats to meet the output needs of different design software. After importing the file, parameter settings are carried out through professional RIP software. The software interface is intuitive and easy to understand. According to the actual printing needs, the corresponding printhead type, printing precision, and suitable UV ink type can be selected. After the parameter settings are completed, the printing instructions can be generated. The entire process does not require complex professional knowledge, simplifying the file processing workflow.
3. Printing + Synchronous Curing
After starting printing, the machine's imported dual-rail system drives the printhead to move stably, ensuring the printhead operates steadily during the printing process and reducing printing deviations caused by shaking; at the same time, the "dual negative pressure technology for white and color inks" continuously ensures the stable output of ink, avoiding problems such as ink breakage and ink leakage, and ensuring the printed patterns have uniform colors and smooth lines.
During the printing process, the LED UV lamp works in real-time synchronization with the printing process, performing immediate curing treatment on the patterns that have just been printed. This synchronous curing method not only effectively avoids problems such as pattern smudging and scratching caused by uncured ink but also eliminates the additional drying waiting time after printing is completed, significantly improving the yield rate and the connection efficiency of subsequent processes.
4. Finishing and Part Removal
After the completion of the printing task, the platform will automatically reset to a position convenient for part removal, allowing staff to easily take down the finished products without manually adjusting the platform position; if it is necessary to switch the printing mode, only the corresponding fixture needs to be replaced, and there is no need for complex re-debugging of the machine. This enables the quick start of production for the next type of object, minimizing the downtime between production intervals, ensuring the continuity of the production process, and further improving the overall production efficiency.
